Rolmaster Conveyors supplied a Chain-Driven Live Roller (CDLR) conveyor system with pop-up chain transfers to an integrator specializing in robotic automation. Designed for seamless automotive rack handling, the system enables forklifts to load racks, transfer them into the robotic cell for automated part handling, and then move them out of the cell for forklift pickup and further processing.

Project Highlights

• Industry: Automotive Manufacturing
• Application: Automated rack transfer for robotic loading/unloading
• Technology Used: CDLR conveyors, pop-up chain transfers, heavy-duty pallet guides, and forklift stops

System Specifications

• Bin Size: 96.5” W x 69” L
• Bin Weight: 950 lbs empty, 1859 lbs full
• System Load Capacity: 3,000 lbs maximum
• Conveyance Method:
  • CDLR conveyors for heavy-duty rack transport
  • Pop-up chain transfers for directional movement
  • Integrated with robotic automation for efficient material handling

Challenges

• Handling large, heavy bins while ensuring precise positioning for robotic arms
• Synchronizing bin movement with robotic operations for high efficiency
• Providing a durable, low-maintenance conveyor solution

Solution

Rolmaster Conveyors delivered a custom-designed system that integrates seamlessly into the robotic cell. The CDLR conveyors ensure smooth movement of the racks, while the pop-up chain transfers enable controlled direction changes. Designed for heavy loads, the system maintains high throughput while minimizing downtime.

Results & Benefits

✅ Enhanced Automation – Reliable rack positioning for robotic loading/unloading
✅ Improved Efficiency – Reduced manual handling, increasing throughput
✅ Heavy-Duty Performance – Built to handle large automotive bins with ease
✅ Seamless Integration – Sold through an integrator who incorporated controls & robotics

Why Choose Rolmaster Conveyors?

• Proven expertise in heavy-duty conveyor solutions
• Custom design solutions tailored to integrators and end-user needs
• Robust, reliable systems built for automation applications

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