A leading ceramic manufacturing company required a reliable conveyor system to efficiently transfer ceramic bats through a heat treatment process, into a cooling buffer zone, and towards packaging. The challenge was to ensure smooth operation in a lights-out production environment, requiring minimal maintenance and high reliability.
Product Specification
- Dimensions: 14” Wide x 14” Long
- Weight: 15 lbs per ceramic bat
Solution
Our team designed and implemented a conveyor system featuring:
✔ 1,000 feet of Line Shaft conveyors to transport the ceramic bats efficiently.
✔ Custom machine loading onto the conveyor system.
✔ Pop-Up Blade Stops and Urethane Band Pop-Up Transfers to control product flow.
✔ Automated traffic control using sensors and control systems.
✔ High-temperature durability, ensuring a smooth transition through the oven.
✔ Cooling buffer zone integration, allowing proper handling before final processing.
Results & Benefits
✅ Seamless product movement through heat treatment and cooling processes
✅ Optimized traffic control, reducing manual intervention.
✅ Reliable, low-maintenance system designed for continuous operation.
✅ Scalability, allowing the system to handle increasing production needs
This project exemplifies our expertise in designing high-efficiency conveyor solutions for ceramic manufacturing and heat-treatment applications. If you’re looking for a custom conveyor system tailored to your production needs, contact us today to discuss your project
